Customized MPI System

PROMAG Customized MPI Systems are engineered for automated, high-capacity magnetic particle inspection of critical components across demanding industrial applications. Each system can be configured around the component geometry, production requirements, inspection criteria, and level of automation required.

With non-contact magnetization, high sensitivity, automated handling, and data traceability, these systems support reliable detection while enabling integration into modern production and quality-control environments.

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Product information:

Steel Mills

For billets, long pipes, bars, steel wires, and other raw materials

Designed for continuous in-line inspection in demanding steel production environments, customized MPI systems can accommodate high temperatures and dust. Automated inspection helps identify surface defects in raw materials before they progress to downstream processing.

Automotive

For crankshafts, CV joints, gear shafts, connecting rods, and other high-volume components

Built for high-throughput automotive production, PROMAG systems combine automated handling and inspection with digital traceability. Inspection parameters can be digitized for integration with production and quality-management systems, supporting consistent inspection across large production volumes.

Aerospace & Defense

For engine shafts, landing gear, high-stress components, NADCAP certified parts, and other high-end precision parts

Designed for applications where surface integrity is critical, these systems provide highly sensitive detection for micro-crack. Non-contact magnetization eliminates arc burns, while system configurations can be tailored to be fully compliant with NADCAP and stringent aerospace certifications.

Railway Transportation

For wheelsets, axles, bogie components, and other railway parts

Customized MPI systems support the inspection of safety-critical railway components for micro-fatigue cracks and other surface discontinuities. Heavy-duty load-bearing mechanisms and multi-directional magnetization can be configured to accommodate large components and demanding railway manufacturing and maintenance environments.

Energy & Pressure Vessels

For trailer cylinders, drill pipes, pressure vessels, and other gas cylinders & oil tools

Engineered for large, long, or heavy components, these systems can incorporate specialized conveying, positioning, and rotation mechanisms to ensure consistent inspection coverage. Non-contact magnetization provides efficient surface inspection for components used in energy storage, transportation, and pressure-containing applications.

General Manufacturing

For molds, tools, fasteners, castings, forgings, and other manufactured components

A modular approach makes customized MPI systems suitable for diverse manufacturing requirements, including small-batch production. Flexible fixtures and component handling configurations allow rapid adaptation to different part geometries and inspection processes.

Key Benefits

  • Automated magnetic particle inspection for high-volume production
  • Non-contact magnetization to help eliminate arc-burn risk
  • High sensitivity for detecting surface and near-surface discontinuities
  • Multi-directional magnetization for comprehensive inspection coverage
  • Automated component handling and positioning
  • Configurable fixtures and inspection stations
  • Inspection data recording and traceability
  • Designed for integration with production and quality-control systems
  • Configurable for small-batch through continuous in-line applications
  • Engineered for demanding industrial environments

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